--- title: Cement Kiln Oxygen and CO Analyser | Sarvesh url: https://www.sarveshanalytics.com/applications/cement-kiln-and-precalciner-o2-and-co.html description: Cement kiln oxygen and co analyser with ACCURRA-S 2030 and ACCURRA-Zr. Kiln oxygen and CO guide fuel burn and flag combustion trouble. Made in Pune. updated: 2026-11-02 source: html --- Power, boilers and emissions # Oxygen and CO analysis for cement kilns and precalciners Kiln oxygen and CO guide fuel burn and flag combustion trouble. Sarvesh supplies ACCURRA-S 2030 and ACCURRA-Zr, built in Pune, with sampling matched to the stream. - ISO 9001:2015, certified by TÜV - Designed and built in Pune since 2002 - Supplied to Reliance, Tata Steel, Indian Oil, Linde and ISRO Quick answer Use ACCURRA-Zr, ACCURRA-S 2030. Kiln oxygen and CO guide fuel burn and flag combustion trouble. Dusty, hot gas; high-dust Zr probe or conditioned extractive sample. Updated 2 November 2026 · Figures from Sarvesh datasheets ## The measurement and why it matters Kiln oxygen and CO guide fuel burn and flag combustion trouble. This application matches the catalogue specification directly. Oxygen and carbon monoxide in combustion gas show how well fuel is burning. Too much air wastes heat, too little leaves carbon monoxide and unburnt fuel. A continuous reading lets the operator or the control system trim the burner instead of guessing. Combustion gas is hot, often dusty and sometimes wet. ACCURRA-Zr mounts on the duct and reads oxygen with no sample line, its sensor protected just outside the wall, with probe options for high dust and for temperatures up to 1400 C, while extractive ACCURRA-S analysers read CO and other gases from a conditioned sample. Typical buyers in India: cement plants (JK Cement is an existing customer). Where this matches your plant, send us the gas, range, pressure and temperature at the tapping point and we will confirm the analyser and sample path. ## Models and ranges | Model | Measures | Range | Sensor and notes | |---|---|---|---| | 2030 | Carbon monoxide | Percent ranges | Confirm the range against the datasheet | | ACCURRA-Zr | Oxygen in flue gas | Percent | Zirconia, in-situ, air calibration, auto blowback; high-dust and 1400 C options | ## Process notes ### What the analyser reads here Gases of interest: O2, CO. Analyser fit: ACCURRA-Zr, ACCURRA-S 2030. The table above lists each model with its range; where a row says to confirm the range, we check it against the datasheet for your application before quoting. ### What to settle before ordering Dusty, hot gas; high-dust Zr probe or conditioned extractive sample. We would rather confirm these points at the start than discover them at commissioning, so please include them with your process details. ## Related applications This page overlaps with: - [Boiler and furnace oxygen (flue gas)](https://www.sarveshanalytics.com/applications/boiler-and-furnace-oxygen-flue-gas.html) ## Sampling and installation - Every ACCURRA-S has an internal fine filter and rotameter. Regulate sample pressure and flow externally; the catalogue recommends about 1 LPM and a sample pressure of 2 to 10 psig. - Keep sample lines short, clean and dry, and vent the sample somewhere safe. ACCURRA-S sample specification: non-corrosive, non-toxic, non-flammable, non-condensing and dry, free from entrained oil; sample pressure 2 to 10 psig, regulated externally; flow about 1 LPM; dust below 3 micron. Where your sample differs, we design conditioning around it. ## Send us your process data **What the data sheet asks for** Send what you have and we will ask for the rest. - The gases to measure, the range, and the accuracy you need - Background gases and their typical composition - Sample temperature, pressure and dew point at the tapping point - Dust level, and whether the gas carries tar, oil or condensable vapour - Process connection and, for ducts, the duct diameter - Where the sample vents to, and at what pressure - Area classification of the tapping point and of the analyser location, and the IP protection needed - Distance between the tapping point and the analyser - Outputs you need: 4-20 mA, dual range, relays, Modbus RTU - Calibration approach, calibration gas available, and whether blowback is required - Utilities at site: power supply, instrument air, nitrogen, steam and cooling water, and the ambient temperature range - Gases and ranges: O2, CO - The point to confirm: Dusty, hot gas; high-dust Zr probe or conditioned extractive sample. ## Recommended Sarvesh products [ ### ACCURRA-S Trace, percent and purity analysis of O2, CO, CO2, CH4 and dew point. View ACCURRA-S ](https://www.sarveshanalytics.com/safe-gas-analyser.html)[ ### ACCURRA-Zr In-situ percent oxygen for hot flue gas. View ACCURRA-Zr ](https://www.sarveshanalytics.com/flue-gas-analysers.html)[ ### SP and SRP sample probes Heated or retractable probes with blowback for dusty or hot gas. View SP and SRP sample probes ](https://www.sarveshanalytics.com/sample-probes.html)[ ### Headline filters Particulate and coalescing protection for the analyser. View Headline filters ](https://www.sarveshanalytics.com/headline-filters.html) ## Frequently asked questions **Which analyser suits cement kiln and precalciner O2 and CO?** ACCURRA-Zr, ACCURRA-S 2030 Kiln oxygen and CO guide fuel burn and flag combustion trouble. **What should I check before ordering for cement kiln and precalciner O2 and CO?** Dusty, hot gas; high-dust Zr probe or conditioned extractive sample. **Who typically needs this?** Typical buyers in India: cement plants (JK Cement is an existing customer). **Can Sarvesh support a variation of this application?** Yes. If your process differs from the usual case, send the details. Application engineering is where we start every project, and bespoke applications are welcome. ## Further reading - [Cement kiln oxygen, CO and NOx monitoring guide](https://oxmaint.com/industries/cement-plant/cement-kiln-oxygen-co-and-nox-process-monitoring-guide) ## More in Power, boilers and emissions - [Boiler and furnace oxygen (flue gas)](https://www.sarveshanalytics.com/applications/boiler-and-furnace-oxygen-flue-gas.html) - [Stack and emission monitoring](https://www.sarveshanalytics.com/applications/stack-and-emission-monitoring-system.html) - [Thermal oxidiser and scrubber efficiency](https://www.sarveshanalytics.com/applications/thermal-oxidiser-and-scrubber-monitoring.html) - [Coal mill inerting and fire protection](https://www.sarveshanalytics.com/applications/coal-mill-inerting-and-fire-protection.html) - [Waste-heat recovery boilers and kiln WHRS](https://www.sarveshanalytics.com/applications/waste-heat-recovery-boilers-and-kiln-whrs.html) - [Biomass, bagasse and rice-husk boiler combustion trim](https://www.sarveshanalytics.com/applications/biomass-bagasse-and-rice-husk-boiler-combustion-trim.html) - [Thermic-fluid heaters and hot-air generators](https://www.sarveshanalytics.com/applications/thermic-fluid-heaters-and-hot-air-generators.html) - [Glass melting furnace combustion trim](https://www.sarveshanalytics.com/applications/glass-melting-furnace-combustion-trim.html) - [Boiler and burner factory test benches](https://www.sarveshanalytics.com/applications/boiler-and-burner-factory-test-benches.html) - [**All power, boilers and emissions applications**](https://www.sarveshanalytics.com/industries/power-plant-emission-monitoring-gas-analysers.html) - [Browse analysers by gas](https://www.sarveshanalytics.com/gas-analyser.html)